I finally got bored enough that I decided to spend some time boning up on coil springs / innerspring mattresses. Time to learn about Bonnell springs, coil counts, wire gauge, and whatever else is important in the world of innerspring mattresses... This message was modified Sep 20, 2007 by haysdb
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What I have found so far as the important "numbers" for a coil unit:
Some great info at Hospitality Bedding Co. 95% of all coil units in the United States are made by Leggett & Platt There is a table there which lists coil counts for different Leggett & Platt coil units. The coil counts are for a full-size mattress.Bonnell (also called Open Coil)
Offset
Continuous coil (also call Mira-coil)
This message was modified Sep 20, 2007 by haysdb
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www.chooseamattress.com Innerspring mattresses have wire coils as the support structure. An innerspring mattress has a strong border wire attached to the perimeter of the coils. The border wire supports the coils, helping to retain shape and reduce sagging. The edge is reinforced with specially shaped springs or foam to support the sleep surface right to the edge, to help prevent 'rollout' and edge breakdown. The upholstery is separated from the innerspring system by an insulator, a tough padding, wire or netting layer that prevents the upholstery from sinking into the coils. Open Coil or Bonnell Coil: These are the oldest and most commonly used. They were adapted from a design used in buggy seats in the 19th Century. This hourglass-shaped wire coil is joined to adjacent coils by small wire spirals called helicals. The open coil design provides good initial support but these coils fatigue more quickly than more technically advanced coil constructions. You'll know this mattress has reached the end of its life when you and your bed partner are experiencing the 'roll together' or you suddenly realize that your mattress feels more like a hammock. Offset Coil: This coil construction is similar to the open coil but it has a squared head, which in theory enables the mattress to contour better. It is a descendant of the Bonnell or open coil. An offset coil is slightly more cylindrical in shape than an open coil, which may make it more durable. It is also laced to its neighbors by helicals. These are usually the most expensive coils. Pocket Coil/Independent Coil or Marshal Coils: A pocket or independent coil is a cylindrical spring wrapped in its own fabric pocket. This construction is designed to give the most contour of any support system. Each coil works independently which means that you will feel your partner move much less. Each pocket coil absorbs the weight placed on it without distributing the load to other coils. Because of this, it is possible that the coils will provide less support over time, particularly for heavier people. This type of coil is a good choice for people who toss and turn and for their bed partners because the motion separation may prevent waking from a deep sleep which is very important for well being. Simmons uses this type of coil. Continuous Coil: The continuous coil is exactly what it says - each row of coils is made of a single wire attached to the next row by helicals. This type of coil is often made into a lattice of coils rather than rows, allowing more coils per mattress than other constructions. This design allows each coil to deflect weight to a great number of springs resulting in less stress on each coil. Mattresses with continuous coils keep their shape longer. Serta and Kingsdown use these types of coils. This message was modified Sep 20, 2007 by haysdb
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There seems to be some disagreement about how many different kinds of coils there are. Already I have heard 3, 4, and now 5. Selecting an Innerspring Mattress (Utah State University) The five most common coil systems are Continuous, Karr, Knotted Bonnell, Knotted Offset and Marshall
[I wonder if this coil type is no longer used?]
This message was modified Sep 20, 2007 by haysdb
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Going to the Mattresses - How to cut through the marketing gimmicks of Sealy, Serta, and the rest. Here's a fun game I play. First, I walk into a mattress store and ask what's on sale. Then, I throw my hands in the air and shout along with the salesman, "EVERYTHING'S ON SALE!!!!" Oh how we laugh, the salesman and I. And while he's still chuckling, I turn around and walk out, because I fricking hate mattress salesmen. Is there a more maddening industry? They confuse us with silly product names (the Sealy Posturepedic Crown Jewel Fletcher Ultra Plush Pillowtop or the Sealy Posturepedic Crown Jewel Brookmere Plush?). They flummox us with bogus science ("pocketed coils"? "Microtek foundations"? "Fiberlux"?). And they weigh us down with useless features (silk damask ticking?). It's like buying a used car, and almost as expensive—I've seen mattresses going for $7,000. What's a consumer to do? The secret to mattress shopping is that the product is basically a commodity. The mattress biz is 99-percent marketing. So just buy the cheapest thing you can stand and be done with it, because they're pretty much all the same. And that's all you need to know. But do read on—the world of sleep products is quite fascinating, and I'd like to share it with you. Here's the lowdown: Mattress makers rename identical products for each different retail store. Different labels, exact same guts. Why? Obfuscation. It's hard to shop for the lowest price when you can't compare apples to apples. Lucky for you, they're all subtle variations on the same apple—not only within each brand, but even among different brands. This is a great read. Some funny and insightful stuff here. Definitely worth a read of the entire article.The heart of an innerspring mattress is the coils. Otherwise it's just foam, cotton, quilting, and stitches. But the big-name mattress makers (with some exceptions) all get their coils from a single company, Leggett and Platt, for their highest-end mattresses down to their lowest. This is akin to every single car on the market, Lamborghinis to Kias, using an engine made by Ford. Except that mattresses are far less complicated than cars. In fact, they're so simple that there's no real difference among them at all. Upshot: Ignore brand names. They're meaningless. Just pay attention to comfort.
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Bed Express There are 4 types of innerspring units used in today's mattresses:
Innerspring units are named by the number of coils in a full (or double) size bed. To compare coils, you must know the number of coils in a full size, regardless of the size bed you are actually buying. |
Leggett & Platt (Wikipedia entry) The 124-year-old firm comprises 28 business units, 33,000 employee-partners, and more than 300 facilities located in over 20 countries. 2004: Revenues exceed $5 billion. Company History In 1883 in Carthage, Missouri, far removed from any major metropolitan or urban areas, a historical partnership began. J.P. Leggett, an inventor, initiated the partnership because he had developed an innovative bedspring. Mr. Leggett’s bedspring consisted of single cone spring wire coils, formed and interlaced in a unique manner, then mounted on a wood slat base. The bedspring could then be used as a resilient, durable base for the then-popular cotton, feather or horsehair mattresses. Needing expertise in manufacturing and production, he recruited his brother-in-law, C.B. Platt, whose father owned and operated Platt Plow Works, into the partnership. Together, they perfected the equipment necessary to produce the components of their Leggett & Platt bedspring, which was patented in 1885. Bedspring vs. Innerspring At the time of their invention, bedsprings referred to cone-shaped wire coiled springs, attached to a wooden slat foundation, used to support then-popular mattresses. These mattresses were typically made of horse hair, corn husks, cotton, feathers, or another soft material. Early bedsprings functioned similarly to today's box springs in their support of a mattress. However, box springs are rather rigid in structure, while bedsprings provide a more flexible surface. Innersprings, by contrast, refer to the core system of wire springs that, along with various types of foam and other padding materials, comprise the insides of today's mattress. The mattress is usually coupled with a box spring to create a sleep set. Innersprings can be coiled springs laced together, continuous coil springs, or individually pocketed springs, that support a person sleeping on the mattress. |
Mattresses (Wikipedia entry)Types of coilsThere are four different types of mattress coils:
www.sleepdex.org Offset coils are more expensive than Bonnell or Marshall coil springs but they are designed to hinge for more support and comfort in a mattress. Offset coils conform better to body shape than Bonnell or Marshall coils. Continuous coils are thought to provide the maximum coil strength by working together and gathering strength off of the next coil. Continuous coils work similar to offset coils in that they conform and distribute body weight efficiently and limit the transfer of motion; two qualities that are highly prized in today’s modern mattress. The Do-Not-Remove TagAll mattresses and pillows come adorned with the anxiety producing do-not-remove-under-penalty-of-law tag. This innocuous piece of reinforced paper strikes fear into the hearts of millions of consumers who would love to cut the annoying tag off of their product. Well, consumers unite! Go right on ahead and rip off that tag! There are no pillow police or mattress monitors that will show up at your door, cuffs in hand, ready to cart you off to the tag remover reformatory. The tag was intended to provide important consumer information regarding the compliance of the construction materials with federal use and flammability regulations, the content of the product, as well as to give consumers product care instructions and wearability info. If the tag is removed by the seller, it is certainly a violation of federal law. However, the consumer is welcome to remove the tag at will. The Better Sleep Council - Don't be fooled by their name or their nonprofit status, the Better Sleep Council is the mattress industry and they attempt to get people to buy mattresses. Their website encourages people to throw out old mattresses after 5 to 7 years or even when you find you've had a better night's sleep in another bed. This is probably overkill, although it is a good idea to not continue to sleep on an old dilapidated mattress. Disposing of old mattresses The Salvation Army will take donations of mattresses, but they prefer items that are in decent condition. Don't call them if your old mattress is too dilapidated. The good thing about the Salvation Army is that they will come pick up the mattress, and sometimes you can even leave the mattress outside if you aren't going to be home. Call your local Salvation Army (they are in the phone book) to confirm that they will take mattresses and to schedule a pick up. This message was modified Sep 20, 2007 by haysdb
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This website from L&P bedding (Legget & Platt) really explains their products well. You can click on each one of their innerspring systems to see details, including illustrations. I have the LuraFlex open offset coil. Supportive, but conforming.<BR><BR><BR><BR><BR><BR><A href="http://www.beddingcomponents.com/innersprings.asp"><SPAN style="COLOR: #810081">Leggett & Platt - Bedding Group</SPAN></A> |
<BR><BR>Go to Leggett & Platt---Bedding Group<BR><BR><BR>http://www.beddingcomponents.com/innersprings.asp<BR><BR><BR>You will find detailed information on all of their innersprings and boxpsprings. A great site!<BR><BR><BR><BR><BR><BR><BR><BR><BR><BR><BR> |
Here is a picture of a continue coil system NOT made by Leggett & Platt WicklineBedding.com Superlastic is the trade name for the continuous coil system found in Sleep Wickline Mattresses... its was developed in Sweden in cooperation with Rolls Royce. Conventional spring support was not enough for this ultra premium car, so engineers develoed a continuous wire product for greater support and durability. The same quality and support features holds true for the Wickline Innnerspring System. |
Thanks for a great link BeddyBye Leggett & Platt Innersprings Descriptions of each of Leggett & Platt's innerspring products. LURA-FLEX™ Lura-Flex™ is perhaps the best Offset design spring system available. Each coil flexes independently for more sensitivity to body contours, and more durability with less friction. LuraFlex.pdf This message was modified Sep 20, 2007 by haysdb
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How did you get that link into your post??? I tried! I notice L&P has a new coil called Verti-Coil. I wonder how that is compared to the LuraFlex. I love researching this kind of stuff! This message was modified Sep 27, 2007 by a moderator
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"Remember: Once you're asleep, every mattress feels the same." LOL! This thread is a good short primer. Here's another guide and it also discusses foundations a little: http://extension.usu.edu/files/publications/factsheet/HI_08.pdf Here's another, more global, perspective: http://www.mattressinside.com/orthopedic.html This message was modified Aug 30, 2010 by TC2334
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