Is natural latex supposed to be crumbly?
Sep 6, 2011 3:51 PM
Joined: Aug 1, 2009
Points: 175
Just received my N3 natural Talalay-processed topper from SLAB. It has a seam (not necessarily a problem, but I was not expecting that in a full-size topper) and it is crumbly. I just emailed SLAB to ask about this, but would really appreciate some input from the people here who are knowledgeable about latex

Is there any reason for the natural stuff -- as opposed to the blended stuff -- to be crumbly? Doesn't seem like it should be, unless it's been sitting around exposed to air & light.

(It's crumbly all over, not just at the edges, but it's more crumbly at the edges.)

Every time I touch this thing, I get covered in itty-bitty crumbly bits. Doesn't seem right, especially for the price I paid, and I can't see using this topper if it's going to continue to leave tiny bits of latex all over the place. (I haven't had this problem with any of the blended-latex products from SLAB.)

A sticker on the side of the topper says 5/16/2010.

This message was modified Sep 7, 2011 by Catherine
Re: Is natural latex supposed to be crumbly?
Reply #1 Sep 6, 2011 7:40 PM
Joined: Aug 1, 2009
Points: 175
Well, this is goofy, replying to my own message, but I got a very quick response from both SleepLikeABear and Latex International. (SLAB copied LI on their response to me, so I also got a short note from someone at LI, who is traveling now but says she will respond more tomorrow.) I can't post the note here but will paraphrase the main points:

SLAB has not had any other complaints about the 1" N3 foam or the natural latex in general. They opened another product from the same batch of N3 foam, and it was fine. They said the crumbling doesn't sound good but might be a "terminology issue." They then explained what happens when a solid latex core gets cut (the surface of a topper might or might not be smooth, depending on where in the core it was). And they say that as long as you don't actively try to crumble the latex, it will stay put. They also say that they sometimes see latex powder inside the bag that the foam was placed in, but that's normal. The foams are not left out or exposed to sunlight, so that is not the source of the problem.
------
 

So... really nice to get a prompt response. But... I wasn't trying to crumble the topper. I just got covered with latex bits every time I touched or handled the topper.

SLAB and LI would like me to send a picture -- which makes sense, except that the latex bits are tiny, so they won't show up (I already tried). I tried photographing my T-shirt, which was covered in latex bits, and that didn't really show up well in the photo, either.  So I don't think a photo will help.

 

I'd like to experiment with the toppers (this new one and the ones I already have), but I'm tired (whine, whine), I'm really busy (aren't we all), and I'm not feeling like I have the time or energy to mess around with cleaning up latex crumbles every time I switch toppers around. Argh.

I'm tempted to just send the thing back and take the hit on the 25% restocking fee if SLAB/LI don't think the product is defective. Phooey.

Anyone out there who can give me some perspective on this? Please? indecision

-Catherine

This message was modified Sep 6, 2011 by Catherine
Re: Is natural latex supposed to be crumbly? (still need help, please)
Reply #2 Sep 6, 2011 9:12 PM
Joined: Apr 15, 2011
Points: 163
From what I've read on this forum (Budgy, I think?), latex will eventually crumble. It's not fresh if it does that though - typically takes years or exposure to sun, water, chemicals or what have you. I'd say that latex has seen better days. You got a slab that shouldn't have been sold as new - that's what it sounds like, unfortunately.
Re: Is natural latex supposed to be crumbly? (still need help, please)
Reply #3 Sep 6, 2011 10:50 PM
Joined: Aug 31, 2007
Points: 793
I have had latex pillows crumble on me after 15 years. I feel only OLD latex crumbles or has been sitting out in the sun.  I would exchange it or send it back to a refund.
Re: Is natural latex supposed to be crumbly?
Reply #4 Sep 7, 2011 11:41 AM
Joined: Aug 1, 2009
Points: 175
Thanks so much for the responses. I'm pretty sure that I will be sending the topper back, even if I wind up taking a hit on the restocking fee.

To be clear: it's not like big chunks of the thing are falling off. It's lots of little bitty crumbs, like vanilla cake crumbs. I suppose that people could reasonably disagree about the condition of the thing and about what constitutes acceptable quality. It isn't the quality level that I was expecting for almost $200 (it costs even more now). So, either the topper is older & more dried out than what should have been shipped, or SLAB did not do a good job of managing customer expectations for natural latex.

I'll report back on this issue here, and then go back to updating my "tweaking my toppers again" thread after I figure out what to do next. Thanks again for the responses. This forum is so helpful.

Re: Is natural latex supposed to be crumbly?
Reply #5 Sep 7, 2011 10:40 PM
Joined: Jun 16, 2011
Points: 171
You should not have to pay a restocking fee when you were sent a defective product. It's not as though you changed your mind - you wanted the product and are entitled to get what you paid for. I would certainly fight them on that point. It sounds like maybe your latex got left someplace where heat or sunlight affected it.

Who knows what happened to it in the past 1 1/2 years.

Re: Is natural latex supposed to be crumbly?
Reply #6 Sep 7, 2011 11:36 PM
Joined: Aug 31, 2007
Points: 793
I would send the company this post and see if they reply to make good on their defective product.
Re: Is natural latex supposed to be crumbly?
Reply #7 Sep 8, 2011 2:53 AM
Joined: Dec 17, 2009
Points: 850
It probably is old latex, could be sun exposure, although ozone over time will break down most polymers so it could also just be very old latex that was never used....hard to say of course.  brand new raw latex cores will shed tiny little pieces but if the surface is crumbly to the touch and the simple act of softly running your skin against the foam breaks lots of little flakes and latex dust off then this is not normal condition of a new latex core, blended or natural.
Re: Is natural latex supposed to be crumbly?
Reply #8 Sep 8, 2011 8:09 AM
Joined: Aug 1, 2009
Points: 175
budgy wrote:

...brand new raw latex cores will shed tiny little pieces but if the surface is crumbly to the touch and the simple act of softly running your skin against the foam breaks lots of little flakes and latex dust off then this is not normal condition of a new latex core, blended or natural.


That's the kind of info I was looking for -- thanks so much, budgy. (I've been reading some of your other posts, and was hoping you'd pop in here.)

And thanks to everyone else who responded. I'm still corresponding with a customer service rep from LI; she's conferring with their quality department and will get back to me. I'm impressed to have gotten a response from someone at LI -- I wasn't expecting that, since I had emailed just SLAB -- and the responses from both SLAB and LI have been prompt, polite, and informative, so I think that speaks well of both companies. We'll see how things go.

This message was modified Sep 8, 2011 by Catherine
Re: Is natural latex supposed to be crumbly?
Reply #9 Sep 10, 2011 1:17 AM
Joined: Jun 2, 2011
Points: 481
Thanks for the heads up about SLAB.  I'm glad someone pointed out the acronym. 
Re: natural latex -- great customer service from SLAB & LI
Reply #10 Sep 10, 2011 10:14 AM
Joined: Aug 1, 2009
Points: 175
An update on the situation with the N3 topper:

Short version: Resolved, with SLAB & LI showing why they have a great reputation for customer service.

Longer version: Reps from both SleepLikeaBear and Latex International have been very helpful & communicative. I wasn't expecting direct involvement from LI, but SLAB notified LI of the problem, and the LI rep jumped right in and put in considerable time on the issue, even though she was on vacation and had limited access to email.

I did send a few photos, and based on those, the LI quality-control people thought the crumbles were normal -- not in the sense that latex would keep crumbling, but because when the latex cores are cut, even with very sharp knives, some amount of dust and some crumbs are inevitable, just as you'd see cake crumbs on a serving platter after you cut out a slice. With the topper, you take it out of the bag, shake off the crumbs, put the thing into whatever fabric casing you're using, and that should be it; no more crumbs, and performance should not be affected. This is all useful information. (Both reps -- SLAB & LI -- provided thorough explanations.)

Because the photos I sent can't show everything, and this is the first time that the issue of crumbling has been raised to SLAB, LI wants to examine the topper (to stay on top of quality control), so I shipped it off yesterday, directly to LI in CT.

Normally, a replacement topper would not be sent until after LI had examined the one in question and evaluated its quality. In this case, though (this was my 3rd SLAB purchase), they are sending a replacement topper anyway. It is coming directly from LI, and it should ship sometime next week. So, basically, LI is making a warranty exchange -- possibly at SLAB's request -- even if it turns out that they didn't have to, and SLAB is waiving any restocking fee that would normally be charged if the item is found to be of normal quality (i.e., the crumbs stop coming off).

So, I'm very pleased. Both companies are taking quality control and customer service pretty seriously.

This message was modified Sep 10, 2011 by Catherine
Re: Is natural latex supposed to be crumbly?
Reply #11 Sep 10, 2011 10:33 AM
Joined: Mar 14, 2009
Points: 34
If you want to - post pics.  I'd be interested in seeing them and in hearing what they eventually say as to whether it was "normal".
Re: Is natural latex supposed to be crumbly?
Reply #12 Sep 10, 2011 6:35 PM
Location: San Francisco Bay Area
Joined: May 13, 2011
Points: 170
Interesting.  There was not a SINGLE CRUMB on any of the three layers of 3" Dunlop latex from Savvy Rest.  Crumbly?  No.  But very soft and it would be easy to tear.  I discovered that it was better to push the layers around rather than pull.  For more finer moves once the latex layers were in contact, using a wave like motion (like one does trying to get a flat sheet positioned) worked.  I'm baffled by the crumbly.  I don't recall reading any threads here where people talked about crumbly latex.

Where is the crumbly?  On the edge where there may be a cut?  Or on the top/bottom surface?  A picture here would be helpful.

Re: natural latex
Reply #13 Sep 10, 2011 9:42 PM
Joined: Aug 1, 2009
Points: 175
sleepswithcats wrote:

Interesting.  There was not a SINGLE CRUMB on any of the three layers of 3" Dunlop latex from Savvy Rest. 

Maybe natural Talalay-processed latex is softer than Dunlop-processed latex? Maybe 1" layers are harder to manage than 3" layers? Or maybe Savvy Rest shakes off any little latex bits before packaging the layers? Dunno.

My blended Talalay toppers from SLAB have been fine. That's why I initially posted -- to ask if the all-natural stuff is different (or to what extent it's different), because I didn't know what to expect and had only the blended stuff to compare it to.

The few photos I took really don't show anything useful -- that's why LI wants to see the topper itself. (The tiny bits weren't just on the edges; they were all over -- but they could just have been left over from the core-cutting.)

For anyone who's considering ordering from SleepLikeaBear, I wouldn't hesitate; the other toppers I've bought from them have been just fine, and the customer service has been great. 

This message was modified Sep 10, 2011 by Catherine
Re: Is natural latex supposed to be crumbly?
Reply #14 Sep 11, 2011 9:54 AM
Joined: Aug 31, 2007
Points: 793
Catherine, that is so nice to know that LI and SLAB both stand behind their products!  I never saw crumbs before so maybe my toppers had been shaken off before packing up but their explanation makes sense.  I am glad they are sending you a new topper and hopefully a fresh one. Please keep ud updated!
Re: Is natural latex supposed to be crumbly?
Reply #15 Sep 11, 2011 5:44 PM
Location: San Francisco Bay Area
Joined: May 13, 2011
Points: 170
Aha.  So the mattress isn't crumbly, but it came with bits of latex on it?  There's a difference between those two scenarios.  If you wipe off all of the latex crumbles is the latex perfect?  No pitting or holes that might indicate that the mattess itself is crumbling?  Is the mattress nice and soft?  What color is the latex?  Super white, offwhite, dingy brown?  Is the color uniform?  Does more latex crumble off the mattress with handling?  Perhaps whatever process they use to clean the latex after it was cut.  I don't think I've seen any complaints on this forum about latex from SLAB.
Re: natural latex -- great customer service from SLAB & LI
Reply #16 Sep 23, 2011 5:56 PM
Joined: Aug 1, 2009
Points: 175
An update to close this thread out:

I sent the N3 piece in question to LI, as instructed. They inspected it, and said that it was fine, and that the little crumbles were left over from the cutting process. I had described it as best I could, but there wasn't really a way for them to tell for sure except by looking at the actual piece.

The replacement N3 topper came yesterday, and it was carefully packaged (not a single crumb), and it was perfect. They even sent me a seamless piece, though the seam in the first piece, while not expected, was not a problem. Pretty great customer service there.

 

"Sleepswithcats" asked: "If you wipe off all of the latex crumbles is the latex perfect? ....  Is the color uniform?  Does more latex crumble off the mattress with handling?"

The color was uniform. Lots of tiny bits of latex came off the topper every time I handled it -- that's why I asked about it -- but they were apparently left over from the cutting process and would have stopped coming off eventually. Honestly, I did not have time for extensive testing. (I'm just glad it was on a day when I didn't have to go into the office for any meetings.)

To be clear: When I contacted SLAB about the topper, it was more of a request for information than a complaint. My wording was along the lines of "this is what I've observed in the first two toppers I bought from you [they were perfect]; this is what I've observed in this N3 piece [the crumbles]; what can you tell me about it?" SLAB forwarded my note to LI, and we went on from there (with 3-way communication). LI asked to see the topper; I sent it; they offered to send a replacement; and I accepted the offer.

The new N3 piece is on my bed, under my 24 ILD Talatech piece.

-Catherine

This message was modified Sep 23, 2011 by Catherine
Re: Is natural latex supposed to be crumbly?
Reply #17 Oct 8, 2011 11:41 PM
Joined: Nov 9, 2010
Points: 12
The same "Crumbles" were all over the layers of Latex I received from SleepEZ.  I order three FULL size layers.  I ordered the 100% natural latex.  I called SleepEZ and it was explained to me that LI does not make factory FULL size latex cores.  SleepEZ cuts larger cores and then glues them together to get a full size core.  When I took mine out of the bags, there was latex crumbs and dust everywhere.    I was actually worried about breathing too much of it.  I have a sealed HEPA vacuum (Miele) and vacuumed the best I could, but I could never get it all off. 

I called SleepEZ and they said this is normal, it is non-toxic, and there is no way to make a full size core without cutting.  SO I kept the cores.  Once sealed inside the cover, I did not see any more dust or crumbs.  It was disconcerting though.

I think the replacement you received from LI was cut by the factory and then WASHED.  There are videos of the process they use and they have some really nice machines that water wash the cores before they are packed.  My guess is that this process removes virtually all remaining dust and "crumbs". 

I suppose those that order LI factory cut sizes don't have any dust or crumbs because of their washing process.

Re: Is natural latex supposed to be crumbly?
Reply #18 Oct 10, 2011 3:45 PM
Joined: May 3, 2008
Points: 827
I get crumbly debris when I swap the layers of latex around.  But The glued piece of latex is something I don't like.  I wish we could get hold of the queen layer mold pieces instead of the glued twin and a piece.

 

The natural dunlop latex was the most crumbly piece I had, don't know why but it was.  The Latex International gets crumbles when I move them around still.  I try to be careful.  But a queen piece does take some effort on my part to move.

This message was modified Oct 10, 2011 by Leo3