What exactly is so bad about PU foam?
Jul 21, 2011 11:29 AM
Joined: Jul 14, 2011
Points: 15
I get that its not natural but to get a mattress that is truly ALL natural costs a pretty penny. I also understand the resentments towards the S brands selling "Latex" mattresses with PU cores and latex tops with deceptive marketing and at a massive mark up . But there are many non S company brands out there selling PU foam core w/ latex beds at a quarter of what a full latex setup would cost - unless one has been fortunate enough to discover the wonders of the foam by mail all latex DIY bed.

Does it come down the fact that PU foam just doesn't last? Is that the essence of the aversion that people seem to have? Surely there are variations wthin the class that would allow for some to be superior to others. When assessing foam top layers or cores is there a density or an ILD to look for? Like is 2.0 lb density not enough ?

Given $600 wouldn't it be wiser to get a foam bed than a lower end S brand?  (Just for the sake of the argument)

I do wonder...

 

Re: What exactly is so bad about PU foam?
Reply #3 Jul 21, 2011 7:38 PM
Joined: Apr 15, 2011
Points: 163
budgy wrote:

As a retailer that specializes in natural sleep products I can tell you that we prefer beds without PU foam more so because of performance reasons than chemical related ones.  Polyurethane foam is also incredibly brittle and unflexible (unless it is viscoelastic, or extremely low density in which case it breaks down even faster), it does not conform accurately to body shape when made in high densities that are used in the bottom of cheap latex beds.  Even firm latex foam is still incredibly flexible and offers some contouring support.


Budgy, do you know anything about the durability of the so-called "memory foams" which apparently are made from polyurethane? Are those the "viscoelastic" foams you are talking about? How is viscofoam different from regular PU foam in terms of how it is made, if you know?

Thanks very much!

Re: What exactly is so bad about PU foam?
Reply #4 Jul 22, 2011 12:08 PM
Joined: Dec 17, 2009
Points: 850
Viscoelastic 'memory foam', memory foam, tempur-pedic, etc are all still polyurethane foams. Soy based foam, castor bean foam, etc are also polyurethane foams.  

By general rule of thumb polyurethane foam is mostly made out of TDI (Toluene Diisocyanate), roughly 2/3's of the weight of polyurethane is made from this chemical.  Almost all of the remaining 1/3 is made up of polyol's, alcohols that essentially act as bonding agents.  When we talk about soy based foam or 'plant based foam' they are only referring to the alcohol portion of the foam mix, or a portion of the polyol content being replaced.  It is impossible to make 100% natural polyurethane.  The other part of making polyfoam is the blowing agent used. Gases pumped/blown into the liquid to turn it into a foam, this makes up very little of the content but different blowing agents can give very different properties....on the chemistry side of things this is where memory foams vary the most from regular polyurethane foams.  

Memory foam is also much denser than typical polyfoams which generally leads to them lasting longer.  The density of foam in a pillowtop mattress can range between 0.6~2.2 lbs density (very rare to see above 1.8lbs). Memory foam ranges usually between 3~8lbs density. But it is important to note that regardless of density all PU foams do soften with use. High-quality memory foams can however provide good pressure relief and be somewhat resistant to permanent body indentations. Some people can keep a Tempur-Pedic for a long time because they don't usually permanently impress very much and some people find them to be more comfortable as they soften over time.  Others find them to soften too much and replace the beds quicker. The savvy shopper should choose their memory foam mattress based on this knowledge that they do get softer with use.

The big advantage with latex based foams is that they are more resilient, specifically natural rubber does not change dramatically with use.

Re: What exactly is so bad about PU foam?
Reply #5 Jul 22, 2011 1:16 PM
Joined: Jul 14, 2011
Points: 15
Very enlightening Budgy. Thanks so much!
Re: What exactly is so bad about PU foam?
Reply #6 Jul 23, 2011 10:50 AM
Joined: Apr 15, 2011
Points: 163
budgy wrote:

Viscoelastic 'memory foam', memory foam, tempur-pedic, etc are all still polyurethane foams. Soy based foam, castor bean foam, etc are also polyurethane foams.  

 

By general rule of thumb polyurethane foam is mostly made out of TDI (Toluene Diisocyanate), roughly 2/3's of the weight of polyurethane is made from this chemical.  Almost all of the remaining 1/3 is made up of polyol's, alcohols that essentially act as bonding agents.  When we talk about soy based foam or 'plant based foam' they are only referring to the alcohol portion of the foam mix, or a portion of the polyol content being replaced.  It is impossible to make 100% natural polyurethane.  The other part of making polyfoam is the blowing agent used. Gases pumped/blown into the liquid to turn it into a foam, this makes up very little of the content but different blowing agents can give very different properties....on the chemistry side of things this is where memory foams vary the most from regular polyurethane foams.  

Memory foam is also much denser than typical polyfoams which generally leads to them lasting longer.  The density of foam in a pillowtop mattress can range between 0.6~2.2 lbs density (very rare to see above 1.8lbs). Memory foam ranges usually between 3~8lbs density. But it is important to note that regardless of density all PU foams do soften with use. High-quality memory foams can however provide good pressure relief and be somewhat resistant to permanent body indentations. Some people can keep a Tempur-Pedic for a long time because they don't usually permanently impress very much and some people find them to be more comfortable as they soften over time.  Others find them to soften too much and replace the beds quicker. The savvy shopper should choose their memory foam mattress based on this knowledge that they do get softer with use.

The big advantage with latex based foams is that they are more resilient, specifically natural rubber does not change dramatically with use.


Thank you very much, Budgy! Very enlightening.

So TDI is this?

http://www.epa.gov/ttnatw01/hlthef/toluene2.html

Looks like you're on solid ground to suggest to folks complaining about breathing problems and other adverse health reactions to look at what their mattresses are made of.

Personally, I won't consider buying a mattress primarily composed of PU, whatever other "comforts" they may offer 

- www.

Re: What exactly is so bad about PU foam?
Reply #7 Jul 23, 2011 11:01 AM
Joined: Jun 2, 2011
Points: 481
Regular polyurethane foam 'doesn't do much'.  It's not temperature sensitive like memory foam.  In my entry level stearns and foster, the PU foam indented in less than a week.  The bed assumed a shape and that was it.   Regular PU foam is not known to be very pressure relieving.  I've been on a iComfort Revolution memory foam for 1 1/2 weeks, and for sure, the memory foam allows me to lay much longer on my tender right shoulder than the S&F plush bed.
Re: What exactly is so bad about PU foam?
Reply #8 Jul 24, 2011 4:58 AM
Location: L.A. area
Joined: Jan 18, 2008
Points: 1161
The main problem with pee yoo foam is that it doesn't last very long. For it to be put in mattresses that cost upwards of $1000 is a crime because it's just going to get body indentations and cause back pain. That's the bottom line.

Don't believe anything about mattress "warranties". It is difficult to get a warranty replacement on a mattress due to the body impressions because they only cover it if it's an inch or an inch and a half or something like that, something that is very unlikely to happen yet you'll still have back pain from it. Also mattress warranties are null and void if you have the slightest stain on it, even a small ink mark or tiniest of stains or dirt marks.

As Budgy or someone said, it's also the fact that pu foam does not conform to your body the way latex does, either. That said, if I was going to spend only $300-400 on a mattress, I'd probably go with HR (pu) foam and add a layer or 2 of latex on top. I was actually able to buy HR foam at a wholesale supplier for around $80 for a 4" thick piece of 34ILD foam. So then one could get a couple inches of latex for a couple hundred dollars... and yes, have a better mattress than junkly springs with junky pu foam on top.

Re: What exactly is so bad about PU foam?
Reply #9 Apr 5, 2015 3:26 AM
Joined: Apr 5, 2015
Points: 1
FYI: Just to point out the difference between exposure to TDI and the final product of PU, unless they are actually manufacturing PU in their living room, the TDI is not chemically active in the final product. Polyurethanes are chain molecules in which the individual molecules are linked via a urethane bond. The polyurethane bond is chemically relatively inert, which means: once the bond is established it can be broken only with relatively high effort (like if you burn it and breathe in the fumes). Thus it is correspondingly stable, even in an organic environment. If your source of poly is from the U.S. there are regulations that control against unsafe manufacturing. Foam can also be certified through Certi-pur (a not-for-profit independent, accredited testing program) that ensures these standards: • Made without ozone depleters• Made without PBDE flame retardants• Made without mercury, lead and other heavy metals• Made without formaldehyde• Made without phthalates regulated by the Consumer Product Safety Commission• Low VOC (Volatile Organic Compound) emissions for indoor air quality (less than 0.5 parts per million)
-river
This message was modified Apr 5, 2015 by river