want to build my own bed. where can I buy a coil system in a box?
May 15, 2010 9:19 AM
Joined: Apr 21, 2010
Points: 58
I am finding that the materials for a beckley  and other handmades are not very expensive, and I would like to construct my own bed using wool batting, latex and a cuddle bed to top it. I need to find a high support pocket coil system in a box and some natural form of fire retardant. I know that several of you have done mattress surgery. Hoping you have some suggestions, as I do not trust the coil systems in the commercial mattresses and cannot get info on them in any case. wondering if leggett and platt would sell it to me retail. any ideas? thanks
Re: want to build my own bed. where can I buy a coil system in a box?
Reply #4 May 17, 2010 12:09 PM
Joined: Oct 15, 2009
Points: 966
olenska wrote:

thanks. helpful info. I will look into the sealy. seem to remember budgy posting that latex needs a pocket coil system, maybe not. my back likes 12 1/2 gauge over 9 1/2 box springs, just not sure that works under latex. I did locate carded wool. I have a closet full of cotton comforters and can use some of those as well with the wool on top. also in touch with a farm that sells horse mane hair. will report when I get further into the process. 

 

checked on sealy. all mattresses are 14 gauge. may not be firm enough for my  needs. 


You also have to consider the number of coils and whether they are interlaced on individual pocketed.  I have a Sealy with 14 gauge, but there are a lot of coils and they are interlaced.  So, it is still pretty firm.  Interlacing makes it firmer because you have more coils effectively pushing back at any given spot.   The downside is that it will not conform as well to your body, so more likely to have pressure points.

I know that the top of the line Simmons have even lower gauge pocketed coils with lot's of coils.   Probably more that you want to spend though for surgery purposes.  There may be an issue as well with the pocketed coils shifting around.
 

Re: want to build my own bed. where can I buy a coil system in a box?
Reply #5 May 17, 2010 1:33 PM
Joined: Apr 21, 2010
Points: 58
have heard that about simmons. wondering if they corrected the problem, as their pocket coils are comfortable. do not want to buy it if they slip, however. company has been sold, so possible they have corrected it?
Re: want to build my own bed. where can I buy a coil system in a box?
Reply #6 May 23, 2010 2:20 PM
Joined: Apr 21, 2010
Points: 58
update on coil systems. spoke to Legget and Platt on the phone. asked if they could sell me an offset coil system in 12 1/2 or 12/3/4. said they could not do it, but recommended gold bond top of the line called Premier series, which has a good box in the 9 1/2 range and a 12 2/4 gauge offset coil system. tons of PU foam, however. also King Koil makes a series called Extended Life intended for heavier weight folks with a coil system of that gauge. some of the Sealy's are also 12 3/4, but only 338 coils for a full. All of these will run 1200 to 1500 new and all are stacked with bad foam, some with one inch of latex. for that price one can buy a handmade Beckley in a full size, so unless I can find one of these used that I can tear up for cheap, I may end up just buying a Beckley. (sigh). I did locate the other materials - carded wool and cotton felt in rolls, at very good prices. and 2 inches of latex would finish it off. PS When I mentioned that I wanted to build my own because of the collapse nightmares with all commercial mattresses, the Legget and Platt guy said " Oh you figured that out, did you "
Re: want to build my own bed. where can I buy a coil system in a box?
Reply #7 May 23, 2010 4:52 PM
Joined: May 3, 2008
Points: 827
Where do you get carded wool at?  Can you provide a link, I am trying to find wool that does not have a stiff backing.

Pretty sad that we all FINALLY have caught on to the garbage PU foam they put in mattresses today.  Pretty sad that we have to resort to trying to build our own beds out of trying to not be in pain!

Re: want to build my own bed. where can I buy a coil system in a box?
Reply #8 May 23, 2010 5:35 PM
Joined: Apr 21, 2010
Points: 58
found a guy selling it on ebay. just do a search and it will come up. there are a few out there. also found a guy who sells bulk horse mane hair. 34 to 42 $ a pound. http://mmhorsehair.com/uploads/2009_Tail_Hair_Price_List.pdf

 

 

hey but please don't bid against me on virginia19450 carded wool batting on ebay. hoping to get that one

This message was modified May 23, 2010 by olenska
Re: want to build my own bed. where can I buy a coil system in a box?
Reply #9 May 23, 2010 6:34 PM
Joined: May 3, 2008
Points: 827
Don't worry I don't ever use Ebay, too risky for me.  What is carded wool anyway?
Re: want to build my own bed. where can I buy a coil system in a box?
Reply #10 May 23, 2010 7:26 PM
Joined: Apr 21, 2010
Points: 58
cleaned up wool batting in sheets big enough to use in a quilt. comes quite thick, ie much thicker than a wool blanket.so good for my purposes
Re: want to build my own bed. where can I buy a coil system in a box?
Reply #11 May 24, 2010 3:27 PM
Location: L.A. area
Joined: Jan 18, 2008
Points: 1161
olenska wrote:

update on coil systems. spoke to Legget and Platt on the phone. asked if they could sell me an offset coil system in 12 1/2 or 12/3/4. said they could not do it, but recommended gold bond top of the line called Premier series, which has a good box in the 9 1/2 range and a 12 2/4 gauge offset coil system. tons of PU foam, however. also King Koil makes a series called Extended Life intended for heavier weight folks with a coil system of that gauge. some of the Sealy's are also 12 3/4, but only 338 coils for a full. All of these will run 1200 to 1500 new and all are stacked with bad foam, some with one inch of latex. for that price one can buy a handmade Beckley in a full size, so unless I can find one of these used that I can tear up for cheap, I may end up just buying a Beckley. (sigh). I did locate the other materials - carded wool and cotton felt in rolls, at very good prices. and 2 inches of latex would finish it off. PS When I mentioned that I wanted to build my own because of the collapse nightmares with all commercial mattresses, the Legget and Platt guy said " Oh you figured that out, did you "


Hey olenska, thanks for finding the carded wool! I'm going to look into that. Don't worry though, I won't bid against you. I may not even buy it yet. I'm more interested in cotton felt in rolls. Where did you find the cotton felt? Is that the same as "cotton batting"? I think I've heard it called that...? 

The quote from the L&P guy is classic! Thanks for sharing that! It's the first time I've heard ANYONE within the mattress industry admit to it! I was running an anti-mattress industry newspaper, my headline would be "L&P Confirms: S Co. Mattresses Are A Nightmare!" surprise laugh

 

I like that you're taking a different approach right off the bat, adding horse hair and wool layers to your DIY mattress! Am anxious to see if you like it. What made you decide to do this instead of following the usual springs + latex approach? I have been wondering myself about the possible need for a cotton or wool layer, so I'm anxious to see if you like your mattress when it's done, and meanwhile I might try some cotton in there, myself. I'm thinking cotton because we have a futon filled with cotton and it is surprisingly comfortable. Not super comfortable because there are no springs or other layers. But something about it makes me think a cotton layer might be an important component of a good mattress. Also I've noticed that several small custom  mattress companies use cotton as a layer, and I think a lot of S Co's used to, as well, back in the day when mattresses were made well.

If you buy any of this stuff (cotton, wool, horsehair) it would be great if you would provide photos.

Too bad about not being able to buy just coils. I bet it's POSSIBLE, but god knows from whom. Maybe one of the CUSTOM mattress makers - more of a mom & pop shop - might be willing to sell you one. I might ask Custom Comfort or a couple of the local companies around here if they'd sell me just their springs... I know they're going to look at me like I'm nuts, but... what the heck? cheeky

Oh, I also wanted to say re springs: I don't recall Budgy ever saying individual pocket coils were best for latex. If so can you tell me which thread? Or maybe he'll see this and comment. But I know he doesn't read all the threads... Also in a recent thread, somewhere - I'm looking for it - he was saying that Simmons coils do NOT migrate, or at least that's what I think he was saying. I asked for clarification and now can't find the thread. If I find it I'll post it here. I would by Simmons pocket coils if I thought they were good quality. Oh, I do remember him saying that NOW they not so good, though, because they cover them in polyester or something so they're stiffer than before, not as comforming. I think I asked then, what is the best pocket coils, if any? So I've got to find that thread!  I had a Simmons once and it only lasted about a year before killing my back. I was convinced the coils migrated. I bad mouthed them all over the net after that and swore I'd never buy another one! But maybe they got better after that - that was around 1998 or so...

This message was modified May 24, 2010 by jimsocal
Re: want to build my own bed. where can I buy a coil system in a box?
Reply #12 May 24, 2010 3:42 PM
Joined: May 3, 2008
Points: 827
Guess I  need to find out where I can buy this "carded wool" so I can make my own mattress pad.  How wide can you get it?  Guess I need to google, I am not an Ebay person.  I need a brick and mortar store, or internet store front.

Cotton would be nice too.  I saw Joanne's had cotton batting for quilts, guess I will go visit their store to see it in person.  It may be stiff for all I know.

I would think the Simmon's coils would not be able to handle the weight of the latex.  You would need strong coils for that.

Re: want to build my own bed. where can I buy a coil system in a box?
Reply #13 May 24, 2010 6:52 PM
Joined: Apr 21, 2010
Points: 58
Cotton felt and cotton batting are not the same thing. cotton felt is used in upholstery. looks to be about 1/2 inch thick. In the cutaway I saw for the Shifmans, they used 8 to ten inches thick of cotton felt. a whole lot. the comfort layer - dacron, wool, latex combination - was on top of that. Cotton felt is sold in rolls. I saw it on ebay but you could buy it from anyplace that sells upholstery materials or from a shop that does it. as for the coils, you remember correctly. I read the same threads. I just looked at a 5 year old simmons. coils were worthless.had been "firm" but felt like mush. I also looked at a 10 year old handmade  shifman. coils in both the mattress and box were shot. had originally been an extra firm and now bounced like a trampoline. coils in the box seemed to have just died. so I doubt that the simmons pocket coils have much of a lifespan. I do think that the lower gauge is what I need . and open offset. so that is what I am now looking for. did find  a stearns and foster with 12 3/4 coils. I have not seen it yet, so don't know how good they are. I will let you know. the one advantage to buying vs. making is getting a two sided mattress. I don't think I have the stamina or the budget to do this whole thing twice.